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COMSOL CD

Advanced Elastomer Systems Santoprene® 201-68 W228 Thermoplastic Rubber

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Subcategory: Elastomer, TPE; Polymer; Thermoplastic

Material Notes:
A colorable thermoplastic rubber with good fluid resistance, formulated to replace foamed thermoset elastomers such as EPDM and thermoplastic foams. The product is designed to be processed using especially adapted physical foam extrusion lines. The product is polyolefin based and fully recyclable.

Key Features: Water used as physical foaming agent; Density range 0.95 to 0.15 depending on foaming agent level; Excellent ozone resistance; Continuos temperature rating 1000 hrs @ 125°C

Additional processing comments: Shear-dependent. For physical foaming a special modified thermoplastic extruder with adapted foaming agent dosing device is required. SANTOPRENE rubber is incompatible with acetal and PVC.

Values below are for injection molded plaques, side gated, 82.6 mm x 117.5 mm x 3.0 mm. Tensile properties measured across flow. Data provided by Advanced Elastomer Systems.

Physical PropertiesMetricEnglishComments
Density0.97 g/cc0.035 lb/in³ TPE-0105 (ASTM D792)
Apparent Bulk Density0.15 - 0.95 g/cc0.00542 - 0.0343 lb/in³ Typical foam

Mechanical Properties
Hardness, Shore A6868 5 Second; TPE-0169 (ASTM D 2240)
Tensile Strength, Ultimate1.2 MPa174 psi Typical foam value (ASTM D 412)
Tensile Strength, Ultimate6.9 MPa1000 psi TPE-0153 (ASTM D 412)
Elongation at Break400 %400 % TPE-0153 (ASTM D 412)
100% Modulus0.0023 GPa0.334 ksi TPE-0153 (ASTM D 412)
Graves Tear Strength25 kN/m143 pli 23°C. Value at 100°C is 10 kN/m. TPE-0056 (ASTM D 624)
Compression Set23 %23 % 23°C, 168 hrs.; TPE-0016 (ASTM D 412)
Compression Set, Elevated Temperature25 %25 % 70°C, 22 hrs.; TPE-0016 (ASTM D 412) typical foam value.
Compression Set, Elevated Temperature33 %33 % 100°C, 22 hrs.; TPE-0016 (ASTM D 412) typical foam value.
Compression Set, Elevated Temperature36 %36 % 100°C, 168 hrs.; TPE-0016 (ASTM D 412).
Tensile Set10 %10 % 23°C, 168 hrs.; TPE-0053 (ASTM D 412)

Thermal Properties
Maximum Service Temperature, Air125 °C257 °F Continuous temperature Rating, 1000 hours
Brittleness TemperatureMax -60 °CMax -76 °F TPE-0089 (ASTM D 746)

Processing Properties
Drying Temperature70 - 90 °C158 - 194 °F recommended.
Dry Time2 - 3 hour2 - 3 hour recommended.
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